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XACT vs XPLOR Suspension Comparison - KTM & Husqvarna

Detailed comparison of WP XACT and WP XPLOR suspension systems for KTM 300 XC-W and Husqvarna TE 300 enduro bikes.

WP XACT vs WP XPLOR Suspension Comparison

Quick Reference Table

Feature WP XACT WP XPLOR
Fork Type Closed cartridge Open cartridge
Adjustability Comp/Reb/Preload Comp/Reb/Preload
Weight 4.2kg (pair) 3.9kg (pair)
Service Interval 40-50 hours 30-40 hours
Cost Premium Standard
Best For Hard enduro Trail/MX
Stock On KTM XC-W, Husky TE KTM XC, Husky TX

Technical Differences

WP XACT Fork Design

Construction:

  • Closed cartridge system
  • Separated oil chambers
  • Consistent damping under temperature changes
  • 48mm stanchion tubes
  • Mid-valve technology
  • Hydrostop bottom-out system

Benefits:

  • Superior consistency
  • Better small bump compliance
  • Less fade over long rides
  • Easier to tune
  • More plush feel
  • Better for technical terrain

Drawbacks:

  • Heavier overall
  • More expensive to service
  • Complex internals
  • Limited aftermarket pistons

WP XPLOR Fork Design

Construction:

  • Open cartridge design
  • Single oil chamber
  • Spring in left leg
  • Damping in right leg
  • 48mm stanchion tubes
  • Traditional damping rod

Benefits:

  • Lighter weight
  • Simpler design
  • Easier DIY service
  • Less expensive parts
  • Good for faster riding
  • Better feedback

Drawbacks:

  • More fade when hot
  • Less consistent damping
  • Harsher on small bumps
  • Limited tuning range

Performance Comparison

Rock Gardens

WP XACT: 9/10

  • Excellent small bump absorption
  • Maintains composure over repeated hits
  • Consistent performance all day
  • Less arm fatigue

WP XPLOR: 6/10

  • Adequate but harsher
  • Performance degrades with heat
  • More deflection off rocks
  • Requires softer settings

High-Speed Desert

WP XACT: 8/10

  • Stable at speed
  • Good bottoming resistance
  • Predictable behavior
  • Slightly heavy feel

WP XPLOR: 9/10

  • Excellent high-speed performance
  • Light, responsive feel
  • Better for whoops
  • More direct feedback

Technical Climbs

WP XACT: 10/10

  • Superior traction
  • Consistent damping
  • Better front grip
  • Less deflection

WP XPLOR: 7/10

  • Good but less refined
  • More setup-sensitive
  • Can feel harsh
  • Adequate for most riders

Drop-Offs/Jumps

WP XACT: 9/10

  • Progressive bottoming resistance
  • Hydrostop prevents harsh bottom
  • Confidence-inspiring
  • Forgiving on mistakes

WP XPLOR: 8/10

  • Good for moderate hits
  • More abrupt bottoming
  • Requires precise setup
  • Better for skilled riders

Setup Differences

Spring Rates

WP XACT Standard:

  • 4.4 N/mm (both legs)
  • Progressive design
  • Wide range available

WP XPLOR Standard:

  • 4.4 N/mm (left leg only)
  • Linear rate
  • Same range available

Oil Specifications

WP XACT:

  • Oil type: SAE 5
  • Oil volume: 580ml per leg
  • Air gap: 110mm
  • Cartridge oil: 200ml

WP XPLOR:

  • Oil type: SAE 5
  • Left leg: 610ml
  • Right leg: 590ml
  • Air gap: 135mm

Clicker Settings

WP XACT Starting Point:

  • Compression: 15 clicks out
  • Rebound: 15 clicks out
  • More usable range

WP XPLOR Starting Point:

  • Compression: 12 clicks out
  • Rebound: 18 clicks out
  • Narrower sweet spot

Maintenance Requirements

WP XACT Service

Every 40-50 hours:

  • Oil change: $120-150
  • Seal service: $180-220
  • Full rebuild: $450-550
  • More specialized tools needed

Annual Service:

  • Complete cartridge service
  • Bushing inspection
  • Spring inspection
  • Hydrostop service

WP XPLOR Service

Every 30-40 hours:

  • Oil change: $80-100
  • Seal service: $150-180
  • Full rebuild: $350-400
  • Standard tools adequate

Annual Service:

  • Damping rod inspection
  • Bushing replacement
  • Spring check
  • Simpler overall

Real-World Testing Results

Utah Terrain Suitability

Five Mile Pass Technical:

  • XACT: Significantly better
  • XPLOR: Harsh, deflects more

San Rafael Swell Mixed:

  • XACT: Excellent all-around
  • XPLOR: Good with proper setup

Desert Racing Sections:

  • XACT: Very good
  • XPLOR: Slight advantage

Rock Ledges/Steps:

  • XACT: Superior control
  • XPLOR: Adequate but harsh

Upgrade Paths

From XPLOR to XACT

Option 1: Complete Fork Swap

  • Cost: $1800-2200
  • Direct bolt-on
  • Best performance gain
  • Retains warranty

Option 2: Cartridge Kit

  • Cost: $800-1000
  • Converts to closed cartridge
  • Good compromise
  • Various brands available

XPLOR Improvements

Revalve: $295

  • Significant improvement
  • Utah-specific setup
  • Cost-effective

AER Conversion: $600

  • Air spring technology
  • Lighter weight
  • Infinite adjustment

XACT Improvements

Factory Revalve: $295

  • Fine-tune for riding style
  • Already excellent base

Cone Valve Kit: $1200

  • Ultimate performance
  • Overkill for most

Cost Analysis

3-Year Ownership

WP XACT:

  • Initial cost: +$400
  • Service (6x): $900
  • Consumables: $300
  • Total: $1600

WP XPLOR:

  • Initial cost: Base
  • Service (8x): $800
  • Revalve: $295
  • Consumables: $400
  • Total: $1495

Which Suspension for You?

Choose WP XACT If:

  • Primary riding is technical
  • Comfort is priority
  • Budget allows premium
  • Less frequent service desired
  • Hard enduro focused

Choose WP XPLOR If:

  • Mixed terrain riding
  • Budget conscious
  • DIY maintenance
  • Prefer lighter feel
  • Desert/fast trails

Professional Opinion

For Utah hard enduro specifically, the WP XACT is worth the premium. The superior small bump compliance and consistency make a significant difference on our rocky terrain. The XPLOR can be made to work well with proper setup and revalving, but the XACT performs better out of the box.

Bottom Line

WP XACT: The gold standard for hard enduro. Superior technology, better suited to technical terrain, worth the investment for serious riders.

WP XPLOR: Good all-around suspension that can be improved with tuning. Better for faster, less technical riding or budget-conscious riders.

Service at Mountain Goat Sports

We service both suspension types:

  • XACT specialist on staff
  • XPLOR revalve expertise
  • Comparison test rides available
  • Upgrade consultations
  • Trade-in programs

Contact us to discuss which suspension best matches your riding style and Utah terrain preferences.