Hour-Based Service Schedule
| Service Item | Every Ride | 10 Hours | 20 Hours | 30-40 Hours | 80-100 Hours |
|---|---|---|---|---|---|
| Air Filter Clean | ✓ | - | - | - | - |
| Chain Tension/Lube | ✓ | - | - | - | - |
| Tire Pressure | ✓ | - | - | - | - |
| Transmission Oil | - | ✓ | - | - | - |
| Brake Fluid Check | - | ✓ | - | - | - |
| Spoke Tension | - | ✓ | - | - | - |
| Power Valve Clean | - | - | ✓ | - | - |
| Coolant Level | - | - | ✓ | - | - |
| Suspension Service | - | - | - | ✓ | - |
| Linkage Bearings | - | - | - | ✓ | - |
| Top End Rebuild | - | - | - | - | ✓ |
| Bottom End Service | - | - | - | - | ✓* |
*Bottom end at 150-200 hours depending on riding style
Pre-Ride Checklist
Every ride. No exceptions.
- Air filter - clean & oiled
- Chain tension (3-finger slack)
- Tire pressure set
- Brake lever feel
- Coolant level visible
- Controls free movement
- Fuel - fresh mix
- Bolts - visual check
Post-Ride Maintenance
Warm engine. Better drainage.
- Wash bike (low pressure)
- Clean air filter
- Lube chain
- Check for leaks
- Note any issues
- Log hours
- Top off fuel
- Cover exhaust
Critical Service Details
Transmission Oil - Every 10 Hours
Spec:
- Motorex 10W-50 (OEM)
- 900ml capacity
- Change hot for best drainage
Hard enduro factors:
- Clutch work = 8-hour intervals
- Magnet tells story
- Dark = clutch plates
Power Valve Cleaning - Every 20 Hours
Process:
- Remove right side cover
- Pull valve assembly
- Clean with contact cleaner
- Light oil on bearings
Signs It’s Due:
- Flat power delivery
- Hard starting
- Spooge increase
- Loss of snap
Suspension Service - 30-40 Hours
Service Includes:
- Complete oil change
- Seal inspection/replacement
- Bushing check
- Nitrogen recharge (shock)
Environment impact:
- Dust accelerates wear
- Rocks = 30-hour service
- Fork guards required
- Seal savers extend life
Top End Rebuild - 80-100 Hours
Parts Needed:
- Vertex piston kit
- OEM gaskets
- Fresh spark plug
- Power valve springs
Don’t Wait If:
- Compression under 170 PSI
- Excessive blow-by
- Rattling sounds
- Hard starting
Utah-Specific Maintenance Issues
Dust Management
- Twin Air or No Toil filters only
- Pre-filter in dusty conditions
- Grease rim seal heavily
- Check boot connections
- Clean filter EVERY ride
Heat Issues
- Engine Ice coolant recommended
- 1.1 bar radiator cap
- Clean radiators after every ride
- Consider radiator braces
- Check fan operation (if equipped)
Rock Damage Prevention
- Case savers mandatory
- Radiator braces
- Pipe guard
- Hand guards (full wrap)
- Skid plate (4mm minimum)
Chain & Sprockets
- O-ring chain lasts 2x longer
- 13/50 gearing for technical
- Guide and slider every 40 hours
- Sprocket bolts - check often
- Scottoiler for long rides
Recommended Parts & Fluids
Fluids
- Trans: Motorex 10W-50
- Coolant: Engine Ice
- Brake: Motul DOT 5.1
- Fork: Motorex 5W
- Air filter: No Toil
Consumables
- NGK BR8ES plug
- EBC brake pads
- Twin Air filters (3)
- DID X-ring chain
- Renthal sprockets
Keep On Hand
- Clutch cable
- Brake/clutch levers
- Spark plugs (2)
- Master links
- Radiator hoses
Buy bulk. Use often.